The injection molded PMI pen is placed on the machine platform, and the “high-intelligence” robot will deliver the finished product with a polished and polished yield of over 99% according to the established parameters, and the production data will be uploaded to the UMS system in real time... This is profit The production line of interesting technology, such a robot, equal to hundreds of labors, not only solves the difficulty of recruiting, but also considers high efficiency and environmental protection.

With the gradual decline of the demographic dividend and the rising labor costs of enterprises, industrial robots have already entered the public eye, especially the "smart manufacturing 2025" strategy, making the industrial robot known as the "crown jewel" become everyone. The focus of attention.

Industrial robots have become the focus of attention. Xiamen industrial robot market broke out

â–²The robot in Jimei Robot Supermarket

So, to what extent is the industrial robot application in Xiamen now? What changes have been brought to the relevant fields?

A robot can sample a hundred labors

Put the injection molded PMI pen on the machine platform, and after a while, the product has been polished and polished.

Xiamen Yingqu Technology Co., Ltd. is the company that realized the “machine replacement person” earlier in Xiamen; the material processing center is a robot that is more common in the profit shop – used when producing parts for foreign customers, processing injection parts Used to polish and polish plastic parts.

Engineer Yu Zuwang told reporters that in the past, when the artificial grinding, because of the strength and habits of each person, the thickness and quality of the injection molded parts could not be guaranteed. For example, the strength was too large to cause insufficient thickness, the strength was too small and too thick, and the quality of the products could not be accurately controlled. .

After using the material processing center, the precision and thickness of the polishing can be controlled, the quality is greatly improved, and the customer satisfaction is greatly increased. The yield of the production workshop has increased from about 80% to 98%, the production efficiency has increased, and the wear and tear has decreased.

At the same time, the precision of the product is greatly improved, and the labor cost of the profit is also greatly saved. According to reports, the production capacity of a material processing center exceeds the sum of 100 workers. Although the value of each equipment is more than 2 million yuan, it still greatly enhances productivity for profit.

It is not difficult to understand that the average salary of the first-line workers in Xiamen is 5000-6000 yuan per month. The cost of 100 people is 6 million-7.2 million yuan a year. .

What's more worth mentioning is that all the production data will be uploaded to the UMS joint management system independently developed by Yingqu in real time, which realizes the traceability of the product life cycle, making the production more transparent and customers more assured.

Magical unmanned from raw materials to shipments

As we all know, industrial robots are known as the jewel in the crown of manufacturing industry. Its popularity has significantly improved the efficiency and quality of manufacturing, and it has many advantages such as safety, simplicity and low-cost production.

The reporter found that under the guidance of the government and policies, Xiamen's high-end manufacturing industry is accelerating the application of industrial robots and improving the efficiency of enterprises. Xiamen Weien Electric Co., Ltd., a leading domestic connector manufacturer in Tongan District, Xiamen City (referred to as: En) is one of the best representatives.

In June 2017, Weien officially announced the implementation of the “Untouch” program; eight months later, a robot numbered R025 officially joined the Weien production family.

The R025 "Mr." is the 25th member of the Weien Robotics camp. It cooperates with the custom production line of Weide Equipment. At present, the R025 robot has recorded its working life in the secondary processing of die casting.

What is the "Untouch" program? The relevant person in charge said that Xiamen Weien Electric Co., Ltd. plans to achieve 98% of the mass production products from raw materials to semi-finished products, to warehousing, assembly, testing and shipping by 2021, and the plan will also be closed. The zero defect target of the product proposes process guarantee.

Industry Xiamen smart manufacturing ushered in an outbreak

In fact, Wei En and Ying Qi are not the use cases of Xiamen industrial robots.

The reporter learned that today, Xiamen enterprises are highly aware of industrial robots. Although the number of enterprises is far less than the number of tens of thousands of enterprises, more than 70 large-scale key enterprises are trying or already using them. Industrial robot.

For example, at the just-concluded Xiamen Industrial Fair, Xiamen has about 150 exhibitors, accounting for 60% of the total number of exhibitors at the Smart Manufacturing Exhibition.

Aerospace Sylter Robot, established in 2006, has already promoted intelligent production lines in various fields such as hardware sanitary ware industry and machinery manufacturing industry. Sun Qimin, vice chairman of Xiamen Aerospace Spiral Robot Systems Co., Ltd., told reporters that at present, Xiamen's smart manufacturing is moving from a budding state to an outbreak period. Especially after the policy has entered the market, Xiamen smart manufacturing is welcoming automation and intelligence. A wave of waves.

This kind of outbreak, the data is the most convincing. It is understood that at present, there are nearly 200 enterprises with system integration qualifications in Xiamen, and the intelligent upgrading of leading enterprises in key industries such as Tianma Microelectronics, Powerful Giant, and Hongxin Electronics is on the rise.

At the same time, Xiamen is actively using the national, provincial and municipal financial funds to encourage enterprises to accelerate the promotion of smart manufacturing. In 2017 alone, the central and Xiamen financial levels have realized a total of 78.01 million yuan of support funds.

This robotic supermarket covers the entire industry chain

In the middle of the mouth of Jimei, the “robot supermarket” on a building is particularly eye-catching. Walking into the hall, a robot that can talk, walk, and dance is introducing himself. "I am the most advanced service robot in the world. No one. I am 1.2 meters tall, weighs 42 kilograms, and my intelligence is 3-4 years old. ..." The people who provoked the crowd laughed.

Here, it is Xiamen "Robot Supermarket", and is also the Haixi Intelligent Manufacturing Collaborative Innovation Industrial Park. It brings together Xiamen's intelligent manufacturing industry chain. It is the concentrated display of the highest level of intelligent manufacturing industry in Xiamen and even the whole country.

Sun Qimin’s other identity is the president of Xiamen Intelligent Manufacturing Industry Association. He told reporters that the park has an area of ​​81,550 square meters and has concentrated a number of outstanding enterprises in the upstream and downstream of the intelligent manufacturing industry, including robot manufacturers and core component suppliers. , system integrators, information software developers, solution service providers, quality user companies, etc., and has eight functions such as product trading, sample display, technical exchange, joint development, design verification, personnel training, military-civilian integration, and entrepreneurial incubation.

At present, about 40 companies such as Siemens, Swiss abb, Japan FANUC, Yaskawa, Danish Youshang, and Shenyang Xinsong, which are well-known intelligent manufacturers at home and abroad, have settled in supermarkets. The exhibits include industrial robots and industrial vision cameras. Servo motor, sensor, reducer and various supporting software.

According to Sun Qimin's vision, it is necessary to become the convergence point and divergent source of intelligent manufacturing application technology in Haixi, and guide and develop the intelligent manufacturing industry at a high level.

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